Tsananguro yeChigadzirwa
Mapaipi esimbi eLSAW (Longitudinal Submerged Arc Welding) imhando yemapaipi esimbi akasungirirwa ane maitiro akasiyana ekugadzira uye akasiyana-siyana emashandisirwo. Mapaipi aya anogadzirwa nekugadzira ndiro yesimbi kuita chimiro che cylindrical uye kuibatanidza kwenguva refu uchishandisa matekiniki ekubatanidza arc akasungirirwa pasi pemvura. Heino pfupiso yemapaipi esimbi eLSAW:
Maitiro Ekugadzira:
● Kugadzirira Plate: Plate dzesimbi dzemhando yepamusoro dzinosarudzwa zvichienderana nezvinodiwa chaizvo, zvichiita kuti pave neunyanzvi hwemakanika hunodiwa uye kuumbwa kwemakemikari.
● Kugadzira: Ndiro yesimbi inoumbwa kuita pombi yakaita sedenderedzwa kuburikidza nemaitiro akadai sekukombama, kutenderedza, kana kudzvanya (JCOE neUOE). Mipendero yacho yakakombama kare kuti zvive nyore kusanganisa.
● Kubatanidza: Kubatanidza arc yakanyudzwa mumvura (SAW) kunoshandiswa, uko arc inochengetwa pasi pe flux layer. Izvi zvinogadzira welds dzemhando yepamusoro dzisina zvikanganiso zvakawanda uye fusion yakanaka kwazvo.
● Kuongorora kweUltrasonic: Mushure mekunamira, bvunzo dzeultrasonic dzinoitwa kuti paonekwe chero zvikanganiso zvemukati kana zvekunze munzvimbo yekunamira.
● Kuwedzera: Pombi inogona kuwedzerwa kuti iwane dhayamita neukobvu hwemadziro hunodiwa, zvichiwedzera kururama kwehukuru hwayo.
● Kuongorora Kwekupedzisira: Kuongorora kwakazara, kusanganisira kuongorora nemaziso, kuongorora mativi, uye kuyedzwa kwezvinhu zvemakanika, kunoita kuti pombi ive nerudzi rwayo.
Zvakanakira:
● Kushanda Nemutengo Wakanaka: Mapaipi eLSAW anopa mhinduro inodhura zvishoma pamapaipi ane dhayamita hombe uye mashandisirwo ekuvaka nekuda kwemaitiro avo ekugadzira anoshanda zvakanaka.
● Simba Rakanyanya: Nzira yekushongedza yakareba inoita kuti mapaipi ave nehunyanzvi hwakasimba uye hwakafanana.
● Kururama Kwemasendimita: Mapaipi eLSAW anoratidza saizi chaiyo, zvichiita kuti akwanise kushandiswa zvine mwero wakasimba.
● Hunhu Hwekupinza: Kupinza arc mumvura kunogadzira weld dzemhando yepamusoro dzine fusion yakanaka uye dzisina kukwana.
● Kuchinja-chinja: Mapaipi eLSAW anoshandiswa mumaindasitiri akasiyana-siyana, anosanganisira mafuta negesi, kuvaka, uye kupa mvura, nekuda kwekugona kwawo kuchinjika uye kugara kwenguva refu.
Muchidimbu, mapaipi esimbi eLSAW anogadzirwa achishandisa nzira chaiyo uye inoshanda, zvichiita kuti mapaipi ashande zvakasiyana-siyana, asingadhuri, uye anogara kwenguva refu akakodzera kushandiswa kwakasiyana-siyana mumaindasitiri.
Magadzirirwo
| API 5L: GR.B, X42, X46, X52, X56, X60, X65, X70, X80 |
| ASTM A252: GR.1, GR.2, GR.3 |
| EN 10219-1: S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H |
| EN10210: S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H |
| ASTM A53/A53M: GR.A, GR.B |
| EN 10217: P195TR1, P195TR2, P235TR1, P235TR2, P265TR1, P265TR2 |
| DIN 2458: St37.0, St44.0, St52.0 |
| AS/NZS 1163: Giredhi C250, Giredhi C350, Giredhi C450 |
| GB/T 9711: L175, L210, L245, L290, L320, L360, L390, L415, L450, L485 |
| ASTMA671: CA55/CB70/CC65, CB60/CB65/CB70/CC60/CC70, CD70/CE55/CE65/CF65/CF70, CF66/CF71/CF72/CF73, CG100/CH100/CI100/CJ100 |
Rudzi rweKugadzira
| Dhayamita yekunze | Ukobvu hwemadziro hunowanikwa pasi pegiredhi resimbi | |||||||
| Inchi | mm | Giredhi reSimbi | ||||||
| Inchi | mm | L245(Gr.B) | L290(X42) | L360(X52) | L415(X60) | L450(X65) | L485(X70) | L555(X80) |
| 16 | 406 | 6.0-50.0mm | 6.0-48.0mm | 6.0-48.0mm | 6.0-45.0mm | 6.0-40mm | 6.0-31.8mm | 6.0-29.5mm |
| 18 | 457 | 6.0-50.0mm | 6.0-48.0mm | 6.0-48.0mm | 6.0-45.0mm | 6.0-40mm | 6.0-31.8mm | 6.0-29.5mm |
| 20 | 508 | 6.0-50.0mm | 6.0-50.0mm | 6.0-50.0mm | 6.0-45.0mm | 6.0-40mm | 6.0-31.8mm | 6.0-29.5mm |
| 22 | 559 | 6.0-50.0mm | 6.0-50.0mm | 6.0-50.0mm | 6.0-45.0mm | 6.0-43mm | 6.0-31.8mm | 6.0-29.5mm |
| 24 | 610 | 6.0-57.0mm | 6.0-55.0mm | 6.0-55.0mm | 6.0-45.0mm | 6.0-43mm | 6.0-31.8mm | 6.0-29.5mm |
| 26 | 660 | 6.0-57.0mm | 6.0-55.0mm | 6.0-55.0mm | 6.0-48.0mm | 6.0-43mm | 6.0-31.8mm | 6.0-29.5mm |
| 28 | 711 | 6.0-57.0mm | 6.0-55.0mm | 6.0-55.0mm | 6.0-48.0mm | 6.0-43mm | 6.0-31.8mm | 6.0-29.5mm |
| 30 | 762 | 7.0-60.0mm | 7.0-58.0mm | 7.0-58.0mm | 7.0-48.0mm | 7.0-47.0mm | 7.0-35mm | 7.0-32.0mm |
| 32 | 813 | 7.0-60.0mm | 7.0-58.0mm | 7.0-58.0mm | 7.0-48.0mm | 7.0-47.0mm | 7.0-35mm | 7.0-32.0mm |
| 34 | 864 | 7.0-60.0mm | 7.0-58.0mm | 7.0-58.0mm | 7.0-48.0mm | 7.0-47.0mm | 7.0-35mm | 7.0-32.0mm |
| 36 | 914 | 8.0-60.0mm | 8.0-60.0mm | 8.0-60.0mm | 8.0-52.0mm | 8.0-47.0mm | 8.0-35mm | 8.0-32.0mm |
| 38 | 965 | 8.0-60.0mm | 8.0-60.0mm | 8.0-60.0mm | 8.0-52.0mm | 8.0-47.0mm | 8.0-35mm | 8.0-32.0mm |
| 40 | 1016 | 8.0-60.0mm | 8.0-60.0mm | 8.0-60.0mm | 8.0-52.0mm | 8.0-47.0mm | 8.0-35mm | 8.0-32.0mm |
| 42 | 1067 | 8.0-60.0mm | 8.0-60.0mm | 8.0-60.0mm | 8.0-52.0mm | 8.0-47.0mm | 8.0-35mm | 8.0-32.0mm |
| 44 | 1118 | 9.0-60.0mm | 9.0-60.0mm | 9.0-60.0mm | 9.0-52.0mm | 9.0-47.0mm | 9.0-35mm | 9.0-32.0mm |
| 46 | 1168 | 9.0-60.0mm | 9.0-60.0mm | 9.0-60.0mm | 9.0-52.0mm | 9.0-47.0mm | 9.0-35mm | 9.0-32.0mm |
| 48 | 1219 | 9.0-60.0mm | 9.0-60.0mm | 9.0-60.0mm | 9.0-52.0mm | 9.0-47.0mm | 9.0-35mm | 9.0-32.0mm |
| 52 | 1321 | 9.0-60.0mm | 9.0-60.0mm | 9.0-60.0mm | 9.0-52.0mm | 9.0-47.0mm | 9.0-35mm | 9.0-32.0mm |
| 56 | 1422 | 10.0-60.0mm | 10.0-60.0mm | 10.0-60.0mm | 10.0-52mm | 10.0-47.0mm | 10.0-35mm | 10.0-32.0mm |
| 60 | 1524 | 10.0-60.0mm | 10.0-60.0mm | 10.0-60.0mm | 10.0-52mm | 10.0-47.0mm | 10.0-35mm | 10.0-32.0mm |
| 64 | 1626 | 10.0-60.0mm | 10.0-60.0mm | 10.0-60.0mm | 10.0-52mm | 10.0-47.0mm | 10.0-35mm | 10.0-32.0mm |
| 68 | 1727 | 10.0-60.0mm | 10.0-60.0mm | 10.0-60.0mm | 10.0-52mm | 10.0-47.0mm | 10.0-35mm | 10.0-32.0mm |
| 72 | 1829 | 10.0-60.0mm | 10.0-60.0mm | 10.0-60.0mm | 10.0-52mm | 10.0-47.0mm | 10.0-35mm | 10.0-32.0mm |
* Saizi imwe inogona kugadziriswa mushure mekutaurirana
Kuumbwa kweMakemikari uye Hunhu hweMichina yeLSAW Steel Pipe
| Zvakajairika | Giredhi | Kuumbwa kwemakemikari (kwakanyanya)% | Zvimiro zveMechanical (min) | |||||
| C | Mn | Si | S | P | Simba reGoho (Mpa) | Simba reKusimba (Mpa) | ||
| GB/T700-2006 | A | 0.22 | 1.4 | 0.35 | 0.050 | 0.045 | 235 | 370 |
| B | 0.2 | 1.4 | 0.35 | 0.045 | 0.045 | 235 | 370 | |
| C | 0.17 | 1.4 | 0.35 | 0.040 | 0.040 | 235 | 370 | |
| D | 0.17 | 1.4 | 0.35 | 0.035 | 0.035 | 235 | 370 | |
| GB/T1591-2009 | A | 0.2 | 1.7 | 0.5 | 0.035 | 0.035 | 345 | 470 |
| B | 0.2 | 1.7 | 0.5 | 0.030 | 0.030 | 345 | 470 | |
| C | 0.2 | 1.7 | 0.5 | 0.030 | 0.030 | 345 | 470 | |
| BS EN10025 | S235JR | 0.17 | 1.4 | - | 0.035 | 0.035 | 235 | 360 |
| S275JR | 0.21 | 1.5 | - | 0.035 | 0.035 | 275 | 410 | |
| S355JR | 0.24 | 1.6 | - | 0.035 | 0.035 | 355 | 470 | |
| DIN 17100 | ST37-2 | 0.2 | - | - | 0.050 | 0.050 | 225 | 340 |
| ST44-2 | 0.21 | - | - | 0.050 | 0.050 | 265 | 410 | |
| ST52-3 | 0.2 | 1.6 | 0.55 | 0.040 | 0.040 | 345 | 490 | |
| JIS G3101 | SS400 | - | - | - | 0.050 | 0.050 | 235 | 400 |
| SS490 | - | - | - | 0.050 | 0.050 | 275 | 490 | |
| API 5L PSL1 | A | 0.22 | 0.9 | - | 0.03 | 0.03 | 210 | 335 |
| B | 0.26 | 1.2 | - | 0.03 | 0.03 | 245 | 415 | |
| X42 | 0.26 | 1.3 | - | 0.03 | 0.03 | 290 | 415 | |
| X46 | 0.26 | 1.4 | - | 0.03 | 0.03 | 320 | 435 | |
| X52 | 0.26 | 1.4 | - | 0.03 | 0.03 | 360 | 460 | |
| X56 | 0.26 | 1.1 | - | 0.03 | 0.03 | 390 | 490 | |
| X60 | 0.26 | 1.4 | - | 0.03 | 0.03 | 415 | 520 | |
| X65 | 0.26 | 1.45 | - | 0.03 | 0.03 | 450 | 535 | |
| X70 | 0.26 | 1.65 | - | 0.03 | 0.03 | 585 | 570 | |
Standard & Giredhi
| Zvakajairika | Magiredhi eSimbi |
| API 5L: Tsanangudzo yeLine Pipe | GR.B, X42, X46, X52, X56, X60, X65, X70, X80 |
| ASTM A252: Tsananguro Yakajairika yeMapombi eSimbi Akasungirirwa uye Asina Musono | GR.1, GR.2, GR.3 |
| EN 10219-1: Zvikamu zveMakomba Zvakaumbwa Zvakasungirirwa Zvakatonhora zveSimbi Dzisina Kugadzirwa uye Dzisina Kugadzirwa | S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H |
| EN10210: Zvikamu zveMakomba Zvakapedzwa Zvakapiswa zveSimbi Dzisina Kugadzirwa uye Dzisina Kugadzirwa | S235JRH, S275J0H, S275J2H, S355J0H, S355J2H, S355K2H |
| ASTM A53/A53M: Pombi, Simbi, Dema uye Yakanyikwa Inopisa, Yakaputirwa neZinc, Yakasungirirwa uye Isina Musono | GR.A, GR.B |
| EN10208: Mapaipi esimbi anoshandiswa mukutakura mapaipi mumaindasitiri epeturu negasi rechisikigo. | L210GA, L235GA, L245GA, L290GA, L360GA |
| EN 10217: Machubhu eSimbi Akasungirirwa Ekushandisa Pakumanikidza | P195TR1, P195TR2, P235TR1, P235TR2, P265TR1, P265TR2 |
| DIN 2458: Mapaipi eSimbi Akasungirirwa uye Machubhu | St37.0, St44.0, St52.0 |
| AS/NZS 1163: Mwero wekuAustralia/New Zealand wezvikamu zvesimbi yekuvaka zvakagadzirwa nechando | Giredhi C250 , Giredhi C350 , Giredhi C450 |
| GB/T 9711: Maindasitiri ePetroleum neGasi reChisikigo - Mapaipi eSimbi eMapaipi | L175, L210, L245, L290, L320 , L360, L390 , L415, L450 , L485 |
| ASTM A671: Mapaipi esimbi akasungirirwa nemagetsi ekubatanidza tembiricha dzemhepo nedzepasi | CA 55, CB 60, CB 65, CB 70, CC 60, CC 65, CC 70 |
| ASTM A672: Pombi yesimbi yakasungirirwa nemagetsi kuti ishandiswe pakumanikidzwa kwepamusoro patembiricha iri pakati nepakati. | A45, A50, A55, B60, B65, B70, C55, C60, C65 |
| ASTM A691: Pombi yesimbi yekabhoni ne alloy, yakasungirirwa nemagetsi kuti ishandiswe pakupisa kwakanyanya. | CM-65, CM-70, CM-75, 1/2CR-1/2MO, 1CR-1/2MO, 2-1/4CR, 3CR |
Maitiro Ekugadzira
Kudzora Hunhu
● Kuongorora Zvinhu Zvisina Kugadzirwa
● Kuongorora Makemikoro
● Kuedzwa kweMichina
● Kuongorora Zvinoonekwa
● Kuongorora miganhu
● Kuedza Kukombama
● Kuedza Kukanganisa
● Kuedzwa kweKuora kweIntergranular
● Kuongorora Kusingakuvadzi (UT, MT, PT)
● Kufanirwa Kwenzira Yekushongedza
● Kuongorora Zvimiro Zvidiki
● Kuedza Kupisa uye Kutsvedza
● Kuedza Kuoma
● Kuedzwa kweHydrostatic
● Kuedzwa kweMetallography
● Kuedzwa Kwekupwanyika Kunokonzerwa neHydrogen (HIC)
● Kuedzwa kweSulfide Stress Cracking Test (SSC)
● Kuedzwa kweEddy Current
● Kuongorora Kupenda Nekuputira
● Ongororo yeMagwaro
Kushandisa & Kushandiswa
Mapaipi esimbi eLSAW (Longitudinal Submerged Arc Welding) anoshandiswa zvakasiyana-siyana mumaindasitiri akasiyana-siyana nekuda kwehunhu hwawo hwakanaka uye kugona kwawo kuita zvinhu zvakasiyana-siyana. Heano mamwe emashandisirwo akakosha uye mashandisirwo emapaipi esimbi eLSAW:
● Kutakura Oiri neGasi: Mapaipi esimbi eLSAW anoshandiswa zvakanyanya muindasitiri yemafuta negasi kumapaipi. Mapaipi aya anoshandiswa kutakura mafuta asina kucheneswa, gasi rechisikigo, nezvimwe zvinwiwa kana magasi.
● Zvivakwa zveMvura: Mapaipi eLSAW anoshandiswa mumapurojekiti ezvivakwa zvine chekuita nemvura, kusanganisira kupa mvura uye masisitimu ekubvisa mvura.
● Kugadzira Makemikoro: Mapaipi eLSAW anoshanda mumaindasitiri emakemikoro kwaanoshandiswa kutakura makemikari, mvura, uye magasi nenzira yakachengeteka uye inoshanda.
● Kuvaka uye Zvivakwa: Mapaipi aya anoshandiswa mumapurojekiti akasiyana-siyana ekuvaka, akadai senheyo dzekuvaka, mabhiriji, nezvimwe zvinoshandiswa pakuvaka.
● Kuunganidza zvinhu: Mapaipi eLSAW anoshandiswa mukugadzira zvinhu kuti atsigire zvinhu zvekuvaka, kusanganisira kuvaka zvinhu zvepachivako uye zvivakwa zvemugungwa.
● Chikamu Chesimba: Dzinoshandiswa kutakura mhando dzakasiyana dzesimba, kusanganisira utsi hwemvura nemafuta anodziya muzvigadziko zvemagetsi.
● Kuchera: Mapaipi eLSAW anoshandiswa mumapurojekiti ekuchera matombo ekutakura zvinhu nemarara.
● Maitiro Emaindasitiri: Maindasitiri akadai sekugadzira nekugadzira anoshandisa mapaipi eLSAW pamabasa akasiyana-siyana emaindasitiri, kusanganisira kutakura zvinhu zvakagadzirwa uye zvigadzirwa zvakapedzwa.
● Kuvandudza Zvivakwa: Mapombi aya akakosha mukuvandudza mapurojekiti ezvivakwa zvakaita semigwagwa, migwagwa mikuru, uye zvivakwa zvepasi pevhu.
● Rutsigiro rwechivako: Mapaipi eLSAW anoshandiswa kugadzira zvitsigiro zvechivako, makoramu, uye matanda mumapurojekiti ekuvaka neinjiniya.
● Kuvaka ngarava: Muindasitiri yekuvaka ngarava, mapaipi eLSAW anoshandiswa pakuvaka zvikamu zvakasiyana-siyana zvengarava, kusanganisira makomba nezvikamu zvechivako.
● Indasitiri yeMotokari: Mapaipi eLSAW anogona kushandiswa mukugadzira zvikamu zvemota, kusanganisira masisitimu eutsi.
Mashandisirwo aya anoratidza kushanduka-shanduka kwemapaipi esimbi eLSAW muzvikamu zvakasiyana, nekuda kwekugara kwawo kwenguva refu, kusimba, uye kukodzera mamiriro akasiyana-siyana ezvakatipoteredza.
Kurongedza & Kutumira
Kurongedza nekututira zvakanaka mapaipi esimbi eLSAW (Longitudinal Submerged Arc Welding) kwakakosha kuti pave nechokwadi chekuti anotakura zvakachengeteka uye anotakura kunzvimbo dzakasiyana-siyana. Heino tsananguro yemaitiro akajairika ekurongedza nekututira mapaipi esimbi eLSAW:
Kurongedza:
● Kubatanidza: Mapaipi eLSAW anowanzo batanidzwa pamwe chete kana kuti akabatanidzwa nechinhu chimwe chete achishandisa tambo dzesimbi kana mabhandi kuti pave nemayuniti anokwanisika ekubata nekutakura.
● Dziviriro: Migumo yemapaipi yakachengetedzwa nepurasitiki kudzivirira kukuvara panguva yekufambisa. Pamusoro pezvo, mapaipi anogona kufukidzwa nezvinhu zvinodzivirira kudzivirira kubva kuzvinhu zvakatipoteredza.
● Kuvhara Kunodzivirira Kuora: Kana mapaipi aine kufukidza kunodzivirira kuora, kusimba kwekuvhara kunosimbiswa panguva yekurongedza kudzivirira kukuvara panguva yekubata nekutakura.
● Kumaka uye Kunyora: Boka rega rega rine ruzivo rwakakosha rwakadai sehukuru hwepombi, rudzi rwechinhu, nhamba yekupisa, nezvimwe zvinodiwa kuti zvive nyore kuziva.
● Kuchengetedza: Mapaketi anosungirirwa zvakasimba pamapallet kana pamasketi kudzivirira kufamba panguva yekufambisa.
Kutumira:
● Nzira dzekufambisa: Mapaipi esimbi eLSAW anogona kutumirwa achishandisa nzira dzakasiyana dzekufambisa, kusanganisira mugwagwa, njanji, gungwa, kana mhepo, zvichienderana nekwavanoenda uye nekukurumidza.
● Kuisa mumidziyo: Mapaipi anogona kutumirwa mumakontena kuti awedzere dziviriro, kunyanya panguva yekufambisa kunze kwenyika. Makontena anoiswa uye akasimbiswa kudzivirira kusuduruka panguva yekufambisa.
● Vadyidzani Vezvekutakura Zvinhu: Makambani ane mukurumbira ekutakura zvinhu kana vatakuri vane ruzivo mukubata mapaipi esimbi vanobatanidzwa kuti vave nechokwadi chekuti zvinhu zvinotumirwa zvakachengeteka uye nenguva.
● Magwaro eCustoms: Magwaro anodiwa ecustom, anosanganisira mabhiri ekutakura zvinhu, zvitupa zvekwakabva zvinhu, nemamwe mapepa akakodzera, anogadzirwa uye anotumirwa kuti atumirwe kune dzimwe nyika.
● Inishuwarenzi: Zvichienderana nekukosha uye rudzi rwezvinhu zviri kutengeswa, inishuwarenzi inogona kurongwa kudzivirira njodzi dzisingatarisirwi panguva yekufambisa.
● Kutevera: Masisitimu emazuva ano ekutevera anobvumira munhu anotumira neanogamuchira kuti vatevere kufambira mberi kwekutumira zvinhu panguva chaiyo, zvichiita kuti zvive pachena uye kuti zvinhu zvigadziriswe panguva chaiyo.
● Kutumirwa: Mapaipi anoburitswa panzvimbo yaanoenda, achitevedzera nzira dzakakodzera dzekuburutsa zvinhu kuti asakuvadzwe.
● Kuongorora: Pakusvika, mapaipi anogona kuongororwa kuti aonekwe kuti anoenderana nemamiriro awo uye kuti anotevedzera zvinodiwa asati agamuchirwa nemunhu anenge achiagamuchira.
Maitiro ekurongedza nekutumira zvinhu zvakanaka anobatsira kudzivirira kukuvara, kuchengetedza kunaka kwemapaipi esimbi eLSAW, uye kuona kuti anosvika kunzvimbo dzaanoda zvakachengeteka uye zviri mumamiriro akanaka.













