ASTM A53 Giredhi B LSAW Simbi Pombi: Kugona Kugadzira & Magadzirirwo Echigadzirwa

Tsananguro pfupi:

Womic Steel inopa pombi dzesimbi dzemhando yepamusoro dzeASTM A53 Giredhi B LSAW dzemafuta, gasi, mvura, uye steam transmission dzine simba rakaderera kusvika pakati nepakati, pamwe nekushandiswa kwechimiro nekwemakanika. Giredhi B rinopa simba rekugadzira 240 MPa (35,000 psi) uye simba rekubata 415 MPa (60,200 psi), zvichiita kuti ive giredhi repombi rakanyanya kutaurwa kune masisitimu emapaipi emaindasitiri neemabhizinesi. Maitiro eLSAW anosanganisira nzira dzeJCOE, UOE, uye rolled plate welding, zvichipa musono wakatwasuka we longitudinal une mhando yakagadzikana uye divi rakagadzikana. Kune dhayamita hombe kana madziro anorema (kusvika pakukora kwemadziro kwe60mm), Womic inoshandisa plate rolling uye multi-pass submerged arc welding. Dhayamita yekunze kubva pa219mm kusvika 1,422mm (8″ – 56″), ukobvu hwemadziro kubva pa5.0mm kusvika 60mm, kureba kusvika pa24m. Chitupa chemugayo, bvunzo yemvura (inosarudzwa kushandiswa muchimiro), bvunzo ye ultrasonic 100%, magumo akachekwa kana asina kujeka, uye coating inodzivirira ngura (FBE, 3LPE, epoxy) zviripo. Zvakakodzera migero yemvura, masisitimu emhepo yakamanikidzwa, kugoverwa kwegasi rechisikigo rine simba shoma, mapaipi ekudzivirira moto, rutsigiro rwechimiro, kurongedza, uye mapaipi ekushanda mumaindasitiri.

Saizi yepombi yesimbi yeLSAW:Dhayamita yekunze: 219mm – 1,422mm (8″ – 56″), Ukobvu hwemadziro: 5.0mm – 60mm (JCOE/UOE yakanyanya 50.8mm, plate yakakungurutswa yakanyanya 60mm), Kureba: 6m – 18m yakajairwa, urefu hwakatarwa hunosvika 24m

Standard & Grade yeLSAW Steel Pipe:ASTM A53 Giredhi B; zvakare ASTM A53 Giredhi A iripo; yakaenzana neASTM A106 Giredhi B yekupisa kwakanyanya (asi cherechedza kuti A106 haina musono); API 5L GR.B (yakafanana asi haina kufanana)

Kushandiswa kweLSAW Steel Pipe:Kutakurwa kwemvura nemaguta, mitsetse yegesi yechisikigo ine simba shoma (pasi pe2 MPa), masisitimu emhepo akamanikidzwa, main ring ekudzivirira moto, maindasitiri emvura inotonhorera, kutakurwa kwetsvina, makoramu ekuvaka nekubatanidza, kuunganidzwa kwemitoro yakareruka kusvika pakati nepakati, mitsetse yeutsi (simba shoma), kutakurwa kwemafuta (simba shoma), mapaipi eHVAC

Simbi yeWomic inopa mitengo yepamusoro uye inokwikwidzana yemapaipi esimbi eASTM A53 Grade B LSAW, mapaipi ekabhoni akatsetseka, mapaipi eJCOE A53 GR.B, mapaipi emuchina wekudzikisa kumanikidzwa, chubhu yesimbi yekuvaka. Chitupa chemuchina EN 10204 3.1, Kuongorora kweUT weld, magumo akachekwa/asina kutsetseka, chifukidziro chekudzivirira ngura chiripo. Kuwanikwa kwefekitori zvakananga kumapurojekiti emaindasitiri, emaguta, uye ekuvaka pasi rese.


Ruzivo rweChigadzirwa

Matagi eChigadzirwa

1. Simbi yeWomic: Kugona Kugadzira & Simba reKambani

Womic Steel Group inoshandisa mitsetse yakawanda yekugadzira LSAW yemapaipi eASTM A53 Grade B. A53 Grade B ndeimwe yemipimo inonyanya kutaurwa yemapaipi esimbi yekabhoni yekushandira vanhu vose. Maitiro eLSAW akanakira dhayamita hombe dzinopfuura huwandu hweERW mills (kazhinji ERW inogumira ku24″ kana 610mm). Mapaipi eLSAW eWomic anopa imwe nzira inodhura zvishoma pane mapaipi asina musono ane dhayamita hombe.

Mutsetse weJCOE:Kune dhayamita 406mm – 1,422mm (16″–56″), ukobvu hwemadziro hunosvika 50.8mm.

● Mutsetse weUOE:Kune dhayamita 508mm – 1,220mm (20″–48″), ukobvu hwemadziro hunosvika 40mm.

● Purati Yakamonerwa (Musono Mumwe Chete):Kune dhayamita 600mm – 1,600mm (24″–63″), ukobvu hwemadziro hunosvika 60mm.

Huwandu hwese hweLSAW hunopfuura matani 300,000 pagore, nekugadzirwa kweA53 Grade B kunodarika matani 120,000 pagore. Womic Steel ine ISO 9001, uye inogona kupa kuongororwa kwevamwe neSGS, BV, TÜV. Nhoroondo yepasi rose mumapurojekiti emvura emumaguta, maindasitiri, uye ekuvaka.

Kuchinjika Kwekugadzira kweA53 Giredhi B:

● JCOE: 406–1,422mm OD × 5.0–50.8mm Uzito × ≤ 18m

● UOE: 508–1,220mm OD × 5.0–40.0mm Uzito × ≤ 24m

● Ndiro yakamonerwa: 600–1,600mm OD × 25–60mm Uzito × ≤ 12m

Mapaipi anogona kupihwa ne primer coating (zinc-rich epoxy), hot-dip galvanizing, kana 3LPE/FBE kana zvikakumbirwa.

2. ASTM A53 Giredhi B: Kuumbwa kwezvinhu & Hunhu hwekushanda

ASTM A53 Giredhi B imhando yesimbi yekabhoni inoshandiswa papombi dzakasungirirwa uye dzisina musono. Inosanganisira mhando nhatu: Rudzi F (furnace butt welded), Rudzi E (electricity resistance welded – ERW), uye Rudzi S (isina musono). Kune mapaipi eLSAW, tinotaura nezveRudzi E kana Rudzi S? LSAW imhando yearc welded iri pasi pemvura, iyo isina kufukidzwa zvakajeka neA53, asi A53 inobvumira mamwe maitiro ekushongedza kana zvabvumiranwa. Muchokwadi, mapaipi eLSAW eA53 Giredhi B anogamuchirwa sevhisi yemvura ine simba uye ine simba shoma zvichienderana nehunyanzvi hwemakanika.

Kuumbwa kweMakemikoro (yakanyanya % nehuremu paASTM A53, Giredhi B):

Chinhu ASTM A53 Giredhi B (yakanyanya %) Womic Kazhinji
C 0.30 0.20-0.25
Mn 1.20 0.80-1.10
P 0.050 ≤ 0.030
S 0.045 ≤ 0.025
Si Hazvina kutaurwa 0.15-0.35

Zvimiro zveMichina (Kupisa Kwemukamuri paASTM A53):

Pfuma ASTM A53 Giredhi B
Simba reKubereka (min) 240 MPa (35,000 psi)
Simba reKusimba (miniti) 415 MPa (60,200 psi)
Kureba (min) – kweLSAW (mutsara werefu) 21% (yegeji ye50mm)

Kuenzanisa ne API 5L GR.B na A106 GR.B:

Zvakajairika Giredhi Goho reMPa MPa inonamira Kushandiswa
ASTM A53 Giredhi B 240 415 Basa renguva dzose, mvura, gasi, chivakwa
API 5L GR.B 245 415 Pombi yemutsetse (yakafanana, goho rakakwirira zvishoma)
ASTM A106 Giredhi B 240 415 Tembiricha yepamusoro isina musono (hunhu hwakafanana)

A53 Giredhi B yakaenzana neAPI 5L GR.B neA106 Giredhi B muhunhu hwemakanika, asi chiyero chimwe nechimwe chine nzira dzakasiyana dzekuedza nekushandisa.

3. Kutevedzera Dimensional Range & Standards

Chinhu Tsanangudzo
Zvakajairika ASTM A53 Giredhi B (Rudzi E - ERW, asi LSAW yakagamuchirwa nechibvumirano)
Maitiro Ekugadzira JCOE, UOE, ndiro yakakungurutswa
Dhayamita Yekunze 219mm – 1,422mm (8″ – 56″)
Ruvara rweMadziro 5.0mm – 60mm (JCOE/UOE yakanyanya 50.8mm, ndiro yakakungurutswa yakanyanya 60mm)
Hurefu hwehurefu Yakajairwa: 6m, 12m, 18m; Yakatambanudzwa: kusvika 24m
Kupedzisa Kupedzisa Mugumo Wakajeka (PE), Mugumo Wakachekwa (BE), Wakarukwa (kana wakumbirwa, saizi shoma)
Kupedzisa Kwepamusoro Yakashama (yakazorwa mafuta), Dema, Yakaputirwa nePrimer, Yakabatidzwa nemoto, 3LPE, FBE
Kushivirira (ASTM A53) OD: ±0.5% yepombi, ±0.75% yepombi; Huremu: -0% / +15%; Kureba: ±25mm yekucheka kwakajairwa

4. Zviyero & Magadzirirwo Anowanikwa - ASTM A53 Grade B LSAW Steel Pipe (Saizi Dzakajairwa Dzakasarudzwa)

OD (mm) Sarudzo dzeWT (mm) Maitiro Huremu hunenge (kg/m2) Kureba Kwakajairwa Kushandiswa Kwakajairika
219 5.0, 6.0, 8.0, 10.0 JCOE 26.4 – 51.5 12m Mvura huru
273 6.0, 8.0, 10.0, 12.5 JCOE 39.5 – 80.1 12m / 18m Kugoverwa kwegasi
324 6.0, 8.0, 10.0, 12.5, 14.0 JCOE 47.1 – 107.1 12m / 18m Kutonhodza kwemaindasitiri
406 6.0, 8.0, 10.0, 12.5, 14.0, 16.0 JCOE/UOE 59.2 – 153.9 12m / 18m Dziviriro pamoto
508 8.0, 10.0, 12.5, 14.0, 16.0, 20.0 UOE 98.6 – 240.7 12m / 18m / 24m Mvura yemuguta
610 10.0, 12.5, 14.0, 16.0, 20.0, 25.0 UOE 148.0 – 360.7 12m / 18m / 24m Koramu yechivako
711 12.5, 14.0, 16.0, 20.0, 25.0, 30.0 JCOE/UOE 215.3 – 503.8 12m / 18m Mhepo yakamanikidzwa
813 14.0, 16.0, 20.0, 25.0, 30.0, 35.0 JCOE 275.9 – 671.4 12m / 18m Kuunganidza
914 16.0, 20.0, 25.0, 30.0, 35.0, 40.0 JCOE/Yakamoneredzwa 354.4 – 862.0 12m Maitiro eindasitiri
1,016 20.0, 25.0, 30.0, 35.0, 40.0, 50.0 Yakakungurutswa 491.3 – 1,191.7 12m Zvivako zvinorema
1,220 25.0, 30.0, 35.0, 40.0, 50.0, 60.0 Yakakungurutswa 736.5 – 1,716.9 12m Mugero mukuru wemvura

Pakuongororwa kwemvura, kuyedzwa kwemvura kunokurudzirwa asi hazvimanikidzwi zvichienderana neASTM A53 pakushandisa kwese. Womic inogona kuita hydrotest kana yakumbirwa.

5. Mitemo Yakafanana & Magiredhi - Pombi Yekumanikidza Yakaderera uye Yekuvaka

Zvakajairika Magiredhi eSimbi Kushandiswa Kwakajairika
ASTM A53 Giredhi B Basa renguva dzose, mvura, gasi, mhepo, utsi
ASTM A106 Giredhi B Tembiricha yepamusoro isina musono (hunhu hwakafanana)
API 5L GR.B Pombi yemugero yemafuta/gasi/mvura
ASTM A500 Giredhi B Machubhu ekuvaka (makemikari akasiyana zvishoma)
EN 10219 S275JRH Zvikamu zveEurope zvisina maburi

Pfupiso yekushandiswa:Mitsetse yemvura yemuguta, gasi rine simba shoma, dziviriro yemoto, mhepo yakamanikidzwa, mvura inotonhorera, makomba ekuvaka, kurongedza, mapaipi emumaindasitiri.

6. Maitiro Ekugadzira - LSAW yeASTM A53 Grade B Pipe

Kune A53 Grade B, maitiro ekugadzira akafanana nemamwe mapaipi eLSAW asi ane zvinodiwa zvishoma zvekuyedza pane API 5L PSL2.

Maitiro eJCOE / UOE / Rolled Plate (sezvakatsanangurwa muzvigadzirwa zvekare):

● Kuongorora plate (makemikari, kudhonza)

● Kugaya mativi

● Kugadzira JCO kana UO

● Kusonwa kweSAW (mukati nekunze)

● Kuwedzera kwemuchina (sarudzo)

● Kuongororwa kweUltrasonic (kusveta kwemusono we weld - dope kana 100% sezvakatsanangurwa)

● Kuongororwa kwemvura (kana zvichidikanwa neodha)

● Kupedzisa kupedzisa (kwakatsetseka kana kuti kwakachekwa)

● Kuputira (kana zvataurwa)

Misiyano mikuru kubva kuAPI 5L:

● Hapana bvunzo yekukanganisa inosungirwa kuitwa (Charpy) kunze kwekunge zvataurwa

● Hapana bvunzo yekuomarara inosungirwa kuitwa

● Zvinodiwa zveNDT zvisina kuoma (zvinowanzo gamuchirwa nespot UT)

● Mutengo wakaderera nekuda kwemaitiro ekuyedza ari nyore

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7. Maitiro Ekuongorora Hunhu uye Kuedza Mapaipi Esimbi eASTM A53 Grade B LSAW

Danho Nzira yekuongorora Chinangwa
Ndiro Kuongorora Makemikari Simbisa C ≤ 0.30%, Mn ≤ 1.20%, P ≤ 0.050%, S ≤ 0.045%
Ndiro Kuedza Kusimba Simbisa goho ≥ 240 MPa, kudhonza ≥ 415 MPa
Zviri Mukati Yakaenzana Ita shuwa kuti OD, WT zvinotevedzera mitemo
Musono we weld Kuedzwa kweUltrasonic (spot kana 100% paodha yega yega) Tarisa zvikanganiso zve weld
Musono we weld Visual uye/kana MPI (sarudzo) Matsemuka epamusoro
Pombi yapera Kuedzwa kweHydrostatic (sarudzo - paodha yega yega) Kutendeseka kwekumanikidzwa
Pombi yapera Kuedza Kutambanudzira (kwekuwirirana kweweld) Hapana mitswe
Pombi yapera Kuedzwa kweKukotama Kunotungamirirwa (weld) Kuchinjika kweweld
Pombi yapera Zvinoonekwa & Zvakasiyana Pamusoro, kutwasuka, kutaramisa

Pakushandisa mvura negasi, vatengi vazhinji vanobvuma kuongororwa kweUT (10-20%) uye hapana hydrotest, zvichienderana nesitifiketi yechigayo.

8. Mashandisirwo Ekutanga - ASTM A53 Giredhi B LSAW Steel Pipe

Kutapurirana kwemvura yemuguta– Migero yemvura yekunwa, migero yemvura isina kubikwa

● Kuparadzirwa kwegasi rechisikigo rine simba shoma- Mitsetse yemafuta anosvika 2 MPa

● Masisitimu ekudzivirira moto- Mains ring main mumafekitori emaindasitiri

● Maturikirwo emvura anotonhorera emaindasitiri– Zvivakwa zvemagetsi, mafekitori

● Masisitimu emhepo akamanikidzwa- Kuparadzirwa kwemhepo yezvirimwa

● Makoramu echivako uye simbi dzinotsigira- Mafuremu ekuvaka, mapaipi ekuisa

● Kuunganidza zvinhu zvishoma kusvika pakati nepakati- Mirwi yenheyo

● Kutakura zvinhu zvine tsvina– Kuchera nekuchera (hazviparadzi)

● Mitsetse yemhepo ine simba shoma- Masisitimu ekudziyisa

● Kutakurwa kwemafuta (kumanikidzwa kwakaderera)- Mitsetse yekuunganidza

9. Kurongedza & Kutumira - ASTM A53 Grade B LSAW Steel Pipe

Zvakafanana nekurongedza kweLSAW kwakajairika. Pamapaipi emagetsi, chenjerera zvakanyanya kudzivirira kukwenya. Pakushandisa mvura, zvivharo zve polyethylene zvinokurudzirwa kudzivirira kupinda kwemarara.

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10. Mabhenefiti eSimbi yeWomic & Mibvunzo Inowanzo bvunzwa - ASTM A53 Grade B LSAW Steel Pipe

Sei Womic Steel yeA53 Grade B?

Dhayamita hombe LSAW inosvika 56″ - kupfuura kugona kweERW

Imwe nzira inoshanda pamutengo wakaderera pane pombi isina musono

Kukurumidza kupindura (mazuva 20-30 akajairika)

Sarudzo dzekuvhara dzinochinjika (3LPE, FBE, galvanized, primer)

Kuongororwa kwebato rechitatu kuripo

Mibvunzo Inowanzo bvunzwa:

Mubvunzo: Ko ASTM A53 Giredhi B yakakodzera here pamigero yemvura?
A: Ehe, ndiyo nzira inonyanya kushandiswa pakutumira nekugovera mvura yemumaguta. Pamvura inonwiwa, iva nechokwadi chekuti kufukidza kana kufukidza kwakakodzera (epoxy lining inokurudzirwa). Pamvura isina kubikwa kana kudiridza, pombi isina chinhu inogamuchirwa.

Mubvunzo: Pombi yeA53 Grade B LSAW inogona kushandiswa here kugadzira gasi rechisikigo?
A: Ehe, pakuparadzirwa kwesimba rakaderera (kazhinji pasi pe2 MPa). Kana simba rakawanda richikwira, API 5L GR.B kana X42 inokurudzirwa. Nguva dzose tarisa makodhi emunharaunda.

Mubvunzo: Ndeupi musiyano uripo pakati peASTM A53 Grade B neAPI 5L GR.B?
A: Ane hunhu hwakafanana hwemakanika (240 MPa vs 245 MPa goho). API 5L ine miganhu yemakemikari yakamanikana (P yakaderera, S) uye kuyedzwa kwakasimba kwekushandiswa kwepombi dzetambo. Pakushandiswa kwemvura nechimiro, A53 yakakwana. Pamapaipi emafuta negasi, API 5L ndiyo inosarudzwa.

Mubvunzo: Ko A53 inoda kuongororwa kwe hydrostatic here?
A: ASTM A53 inoda kuyedzwa kwemvura isina musono (Type S) uye kwepombi yeERW (Type E) kana zvataurwa. Kune mapaipi eLSAW akagadzirwa kuA53, kuyedzwa kwemvura kunowanzoitwa chete kana odha yacho yataura. Mashandisirwo mazhinji emvura ane chivakwa uye ane simba shoma haabvumi kuyedzwa kwemvura.

Mubvunzo: Munogona here kupa A53 Grade B galvanizing inodziya?
A: Ehe. Tinopa galvanizing inopisa paASTM A123. Hurefu hwepamusoro hwe12.5m. Kune mapaipi akareba, tinokurudzira galvanizing yechikamu kana primer coating.

Q: Ndeipi nguva yakajairika yekuisa pombi yeA53 Grade B LSAW?
A: Mazuva makumi maviri kusvika makumi matatu ehukuru hwakajairika. Kune dhayamita hombe kana madziro anorema, mazuva makumi matatu nemashanu kusvika makumi mana nemashanu.

Chirevo chePurojekiti - Texas Municipal Water Transmission Main (USA)

Nyika:Nyika dzakabatana (Texas, Houston)
Standard & Giredhi:ASTM A53 Giredhi B (Rudzi E - LSAW)
Zviyero & Huwandu:

OD 914mm (36″) × Huremu 9.5mm – 24,000 metres (anenge matani 5,400) – JCOE

OD 1,067mm (42″) × Huremu 10.0mm – 18,000 metres (anenge matani 4,700) – ndiro yakakungurutswa
Huwandu:Mamita zviuru makumi mana nezviviri (42 km), matani angangoita zviuru gumi nemazana

Magadzirirwo:Migumo isina chinhu ine girobhu rerabha gasket, 3LPE coating yekunze (2.5mm), epoxy lining yemukati (400 microns) yemvura inonwiwa. Kuedza kutetepa, kuedzwa kwekukotama kwakatungamirirwa, 100% UT ye weld seam. Hapana hydrostatic test (kuyedzwa kwe NDT pamwe nekumanikidzwa kwemunda kunogamuchirwa nemutengi). Kuongorora kwechitatu neSGS USA.

Kushandiswa:Nzvimbo huru inotumira mvura isina kubikwa kubva kuLake Houston kuenda kufekitari itsva yekuchenesa mvura, inoshandira nzvimbo iri kukura iri pakati peguta kuchamhembe kweHouston. Kumanikidzwa kwekushanda kwe 0.8 MPa. Ivhu: ivhu nejecha zvine simba rekuora riri pakati nepakati.

Matambudziko ehunyanzvi nemhinduro:

Mudziyo wemukati wemvura inonwiwa:Epoxy lining (400 microns) yakapfuura NSF/ANSI 61.

Kuvhara kwekunze kwe3LPE kwevhu rinoparadza:3LPE ine FBE primer, kuonekwa kwezororo pa5kV pasina kukundikana. Simba rekukwesha pa25°C: 220 N/cm.

Majoini erabha gasket (kuungana kwemunda):Kushivirira kweOD ±0.3% kwakawanikwa (chaiyo 0.2-0.3%).

Kugadzirwa kwezvinhu kune nzvimbo dzakasiyana-siyana dzekuvaka:Kutumirwa panguva chaiyo kwemwedzi mina.

● Mhedzisiro:Paipi yakaitwa mukota yechipiri ya2024. Kuedzwa kwekumanikidzwa kwakapasa pa1.2 MPa. Hapana kudonhedza mvura mushure memwedzi mitanhatu. Mutengi akaraira mamwe makiromita makumi maviri nemashanu echikamu chechipiri.

Bata nesu:
Webhusaiti: www.womicsteel.com
E-mail: sales@womicsteel.com

Nhare / WhatsApp / WeChat:
Victor: +86 15575100681
Jack: +86 18390957568

Womic Steel - Mubatsiri wako wakavimbika wemapaipi esimbi eASTM A53 Grade B LSAW ekufambisa mvura, kugoverwa kwegasi, kudzivirira moto, uye mashandisirwo ekuvaka pasi rese.