Monel 400 (UNS N04400) - Nickel-Copper Alloy yeMarine neMakemikari

Tsananguro pfupi:

Monel 400 (UNS N04400 /W.Nr. 2.4360 / NC15) isimbi yakasimba ye nickel-copper ine simba rekudzivirira ngura mumvura yegungwa, hydrofluoric acid, nedzimwe nzvimbo dzinoderedza ngura. Womic Steel inopa Monel 400 mumhando dzakasiyana dzezvigadzirwa zvinosanganisira pombi isina musono, pombi yakasungirirwa, simbi ine simbi, plate yesimbi, coil yesimbi, strip, flanges, fittings, forgings, waya, springs, uye mavharuvhu einjiniya yegungwa, kugadzirisa makemikari, mafuta negesi, uye mashandisirwo emuchadenga.

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Monel 400 ndiyo inonyanya kushandiswa nickel-copper alloy, inozivikanwa nekushanda kwayo kwakanaka mumvura yegungwa nenzvimbo dzegungwa. Iyo alloy inoratidza kuramba kwakanyanya kupwanyika kwegomba uye kuputika kwengura mukushandiswa kwemvura uye inoshandiswa zvakanyanya pakuisa mapombi, zvikamu zvevharuvhu, uye masisitimu emapaipi emvura yegungwa. Monel 400 inochengetedza hunhu hwakanaka hwemakanika kubva pasi pe zero kusvika pakupisa kwakanyanya uye inogadzirwa nyore nyore nehunyanzvi hwekuwelda. Nemakumi emakore ekushanda kwakaratidzwa mukugadzira kwemvura nemakemikari, Monel 400 ichiri chinhu chinofarirwa pakushandisa michina yekubata mvura yegungwa uye hydrofluoric acid.

Hunhu hukuru hunosanganisira:

Kudzivirira ngura kwakanyanyamumvura yegungwa nenzvimbo dzegungwa
Kudzivirira kwakanaka kwehydrofluoric aciduye kuderedza acids
Kuramba kwakanaka kune gomba uye kushushikana kwengura mutsekwende
Simba guru uye ductilitykubva pakupisa kwakanyanya kusvika pakupisa kwakakwirira
Kugona kunamira zvakanakauye kugona kugadzira
Isina maginetizvivakwa
Kutevedzera NACE MR0175 / ISO 15156yebasa rakaoma

Kuumbwa kweMakemikari

Chinhu	Zviri Mukati (%)	Basa
Nickel + Cobalt (Ni + Co)	63.0 – 70.0	Chinhu chepasi, chinopa kudzivirira ngura, kudzivirira SCC
Mhangura (Cu)	28.0 – 34.0	Inopa simba rekudzivirira acids uye ngura yemvura yegungwa
Simbi (Fe)	≤ 2.5	Chikamu chekuvaka, kudzora mutengo
Manganese (Mn)	≤ 2.0	Deoxidizer, inovandudza kushanda kwekupisa
Kabhoni (C)	≤ 0.30	Inodzorwa kuti ishande zvakanaka uye ishande zvakanaka
Silikoni (Si)	≤ 0.50	Deoxidizer
Sarufa (S)	≤ 0.024	Inodzorwa zvakasimba kuti ishande zvakanaka pakupisa

Zvivakwa zveMichina

Zvivako zveKupisa Mukamuri (Zvakatorwa)

Pfuma	Chinodiwa cheASTM	Zvakajairika Zvakaitwa
Simba reKusimba	≥ 480 – 655 MPa	70 – 95 ksi (480 – 655 MPa)
Simba reKubereka (0.2% Kuderedzwa)	≥ 170 MPa	25 ksi (170 MPa)
Kureba	≥ 30%	45 - 55%
Kuoma	135 - 165 HRB	140 - 160 HRB
Kuwanda kwevanhu	8.80 g/cm³
Nzvimbo Yekunyunguduka	1300 – 1350°C
Kufambisa kwekupisa pa20°C	21.8 W/m·K
Kuwedzerwa kweThermal Coefficient (20-100°C)	13.9 × 10⁻⁶/°C
Modulus yeElastic	173 - 180 GPa
Kubvumidzwa kweMagineti	Isina magineti

Zvivako zveTemper Spring

Pfuma	Kukosha
Simba reKusimba	145 – 180 ksi (1000 – 1240 MPa)
Tembiricha yekushanda	-300°F kusvika 500°F (-184°C kusvika 260°C)

Mabhenefiti Akakosha eMonel 400

Kuramba Kura Kwemvura Yomugungwa Kunoshamisa– Monel 400 inozivikanwa nekudzivirira kwayo mvura yegungwa nenzvimbo dzegungwa. Chiumbwa ichi chinodzivirira zvikuru ngura inotsvedza uye inotsemuka, zvichiita kuti ive chinhu chinosarudzwa pakushandisa mapaipi emvura yegungwa, mapombi epombi, mapropeller shafts, uye michina yepuratifomu yegungwa. Kusiyana nesimbi dzakawanda dzisingatsvedzi, Monel 400 inodzivirira ngura inokonzereswa nechloride mukushandiswa kwemvura yegungwa.

Kurwisa Kwakanaka kweHydrofluoric Acid– Monel 400 ndeimwe yezvinhu zvishoma zvinogona kubata hydrofluoric acid munzvimbo dzakasiyana-siyana. Kuwanda kwayo mu nickel kunoita kuti isapindwe neHF acid, zvichiita kuti ive chinhu chakajairika chekushandisa HF acid mumakemikari ekugadzirisa uye alkylation.

Kuderedza Kuramba Asidhi Zvakanaka– Chiumbwa ichi chinodzivirira ngura zvakanyanya mukuderedza maasidhi akadai sehydrochloric acid, sulfuric acid, uye phosphoric acid, chero bedzi pasina mhando dzeoxidizing. Huremu hwayo hwemhangura hunobatsira mukudzivirira munzvimbo idzi uko simbi zhinji dzisingatsvedzeri simbi dzinoshanda.

Kugona Kupinza Zvakanaka– Monel 400 inogona kusungirirwa nyore nyore uchishandisa TIG, MIG, resistance welding, nedzimwe nzira dzakajairwa. Kufananidza simbi yekuzadza (AWS A5.14 ERNiCu-7) kunokurudzirwa. Hapana kudziya kunodiwa, uye kurapwa kwekupisa mushure mekusungirirwa hakudiwi pakushandiswa kwakawanda.

Zvivakwa Zvakanaka zveMichina– Chiumbwa ichi chinochengetedza hunhu hwakanaka hwemakanika kubva pakupisa kwe cryogenic kusvika -184°C kusvika 260°C (500°F) pakushandiswa kwekupisa kwechirimo. Kushanda muchando kunowedzera simba zvikuru ukuwo kuchichengetedza ductility yakakwana.

Kutevedzera NACE MR0175 / ISO 15156– Monel 400 inokodzera kushandiswa muindasitiri yemafuta negasi, ichiramba sulfide stress cracking (SSC) uye hydrogen induced cracking (HIC) munzvimbo dzine H₂S.

Isina Magneti- Chiumbwa ichi hachina magineti, zvichiita kuti chikwanise kushandiswa uko kusingapindiki magineti, senge midziyo yemugungwa.

Monel 400 vs Monel K-500: Kuenzanisa

Pfuma	Monel 400	Monel K-500
Zviri MuAruminiyamu	Hapana	2.30 – 3.15%
Zviri MuTitanium	Hapana	0.35 – 0.85%
Kusimbisa	Mhinduro yakasimba	Kuoma kwemvura inonaya
Simba reKusimba (rakasungirirwa)	480 – 655 MPa	—
Simba reKusimba (rakwegura)	—	≥ 1000 MPa
Simba reGoho (rakwegura)	—	≥ 760 MPa
Kuwanda kwevanhu	8.80 g/cm³	8.44 g/cm³
Kuoma	Zasi	Yepamusoro
Zvinodiwa	Kuramba ngura	Simba guru + kuramba ngura

Nguva yekusarudza Monel 400:Mashandisirwo anoda kudzivirira ngura zvakanyanya mumvura yegungwa, hydrofluoric acid, uye kuderedza acids uko kusingadiwi simba rakawanda. Chiumbwa ichi chinodhura zvishoma uye chiri nyore kugadzira kupfuura K-500.

Nguva yekusarudza Monel K-500:Mashandisirwo anoda simba guru (rakaenzana nesimbi yakaoma) pamwe chete nekudzivirira ngura yeMonel. Zvakajairika: mapombi epombi, zvisungo, maspring, mapropeller emugungwa.

Mafomu Ezvigadzirwa Anowanikwa kubva kuWomic Steel

Pombi Isina Musono & Tube Isina Musono

Dhayamita yekunze:6mm – 200mm
Ukobvu hwemadziro:1mm – 20mm
Kureba:Kusvika 12m
Mitemo:ASTM B165, ASTM B829, ASME SB-165
Mashandisirwo:Machubhu ekuchinjana kupisa, mapaipi emvura yegungwa, mapaipi emakemikari, masisitimu egungwa
Mazwi akakosha:Pombi yeMonel 400 isina musono, chubhu yeUNS N04400, chubhu ye2.4360, chubhu ye alloy ye nickel-copper

Welded Pipe

Dhayamita yekunze:50mm – 1000mm
Ukobvu hwemadziro:1.0mm – 20mm
Mitemo:ASTM B725, ASTM B730
Mashandisirwo:Mapombi emvura yegungwa ane dhayamita hombe, masisitimu epuratifomu yegungwa
Mazwi akakosha:Pombi yeMonel 400 yakasungirirwa, pombi yeAlloy 400 ERW

Bhawa reSimbi (Rakatenderera, Sikweya, Rakatsetseka, Hex)

Dhayamita:3mm – 150mm
Pamusoro:Yakamonerwa inopisa, Yakajeka (yakadhonzwa ichitonhora), Yakagayiwa pasi, Yakatenderedzwa
Mitemo:ASTM B164, AMS 4675, ASME SB-164
Mashandisirwo:Madzinde evharuvhu, zvisungo, mipini, mapombi, simbi yemuchina, mapropeller
Mazwi akakosha:Bhawa reMonel 400 rakatenderera, UNS N04400 bhawa remuto, bhawa renickel-copper

Plate yeSimbi & Sheet

Ukobvu:1mm – 50mm
Upamhi:Kusvika 2500mm
Mitemo:ASTM B127, ASME SB-127
Mashandisirwo:Magoko emidziyo, mapurati ekuchinjisa kupisa, zvikamu zvechivako, maburi eflange
Mazwi akakosha:Monel 400 plate, alloy 400 sheet, N04400 plate

Simbi Coil & Strip

Ukobvu:0.5mm – 6.0mm
Upamhi:10mm – 1500mm
Mitemo:ASTM B127
Mashandisirwo:Zvikamu zvakagadzirwa, maburi, majoini ekuwedzera, zvidhindo
Mazwi akakosha:Monel 400 coil, nickel-copper strip

Maflanges & Pipe Fittings

Mhando:Welding Mutsipa, Slip-On, Bofu, Socket Welding, Threaded, Lap Joint
Saizi:1/2" – 24"
Kuyera Kumanikidzwa:Kirasi 150 - Kirasi 2500
Mitemo:ASTM B564, ASME SB-564, ASME B16.5, ASME B16.47
Zvishandiso:Magokora, Tee, Zvidzikisi, Zvivharo, Migumo yeStub, Makochekedzo
Mazwi akakosha:Monel 400 flanges, alloy 400 pombi fittings, UNS N04400 weld neck flange

Zvekushongedza

Mhando:Mhete, madhisiki, miseve, miviri yemavharuvhu, zvikamu zvepombi, miseve yepropeller
Kurema:Kusvika 3,000kg pachidimbu chimwe nechimwe
Mitemo:ASTM B564, AMS 4675
Mazwi akakosha:Monel 400 forging, alloy 400 ring, forged block

Mavharuvhu eMonel 400

Mhando:Mavharuvhu ebhora, Mavharuvhu egedhi, Mavharuvhu eglobe, Mavharuvhu ekutarisa, Mavharuvhu eplug
Saizi:1/2" – 24"
Kuyera Kumanikidzwa:Kirasi 150 - Kirasi 2500
Kureba kweTembiricha:-184°C kusvika +260°C
Maitiro Ekugadzira:API 608, API 6D, BS 6364, ASME B16.34
Zvigaro:Stellite yakaoma, PCTFE (cryogenic), RPTFE, PEEK
Kuita:Manual, Pneumatic, Magetsi
Mashandisirwo:Masisitimu emvura yegungwa, HF acid service, makemikari plants, oiri negasi sour service
Mazwi akakosha:Vharuvhu yebhora yeMonel 400, vharuvhu yegedhi ye alloy 400, vharuvhu ye nickel-copper

Waya & Zvitubu

Dhayamita yewaya:0.5mm – 12mm
Zvitubu:Kugadzira matsime akagadzirwa nemaoko
Mitemo:ASTM B164, AMS 4730
Mazwi akakosha:Waya yeMonel 400, zvitubu zve alloy 400, waya ye nickel-copper

Mashandisirwo eMonel 400

Uinjiniya hweMarine– Monel 400 inoshandiswa zvakanyanya mukuisa mapaipi emvura yegungwa, mapombi epombi, mapropeller shafts, zvikamu zvevharuvhu, zvishandiso zvepuratifomu yegungwa, uye zvivakwa zvekunze kwegungwa. Kusagona kwayo ngura nemvura yegungwa uye biofouling kunoita kuti ive chinhu chinosarudzwa kune zvikamu zvakakosha zvegungwa.

Kugadziriswa kweMakemikoro– Chiumbwa ichi chinoshandiswa zvakanyanya mumidziyo yekubata hydrofluoric acid (alkylation units), sulfuric acid nehydrochloric acid service, heat exchangers, distillation columns, uye piping systems. Kuramba kwayo HF acid hakuenzaniswi nezvimwe zvinhu zvakawanda.

Oiri neGasi– Monel 400 yakarongerwa michina yekushandira sour, zvikamu zve wellhead, uye nzira dzemvura dziri pasi pegungwa dzinoda kuramba H₂S, CO₂, uye chloride. Kutevedzera kwayo NACE MR0175 / ISO 15156 kunovimbisa kushanda kwakavimbika mukushandira sour.

Muchadenga- Chiumbwa ichi chinoshandiswa mumagetsi ekufambisa mafuta, zvikamu zveinjini, uye masisitimu ehydraulic uko kunodzivirira ngura uye zvinhu zvisina simba remagineti zvinodiwa.

Pulp nePepa– Monel 400 inoshandiswa mumidziyo yekugaya pulp, michina yekupukuta, uye masisitimu ekudzoreredza makemikari uko kwakajairika kusangana nemakemikari ane hukasha.

Zvinhu Zvinochinja-chinja Kupisa- Chidimbu ichi chinoshandiswa mumachubhu ekupisa, machubhu econdenser, uye machubhu e evaporator ekushandisa mugungwa nemakemikari.

Mavharuvhu nemapombi– Monel 400 ndiyo inoshandiswa zvakanyanya pakugadzira mavharuvhu, mapombi, uye zvinhu zvinoshandisa mvura yegungwa, HF acid, nezvimwe zvinhu zvinoparadza.

Mitemo & Magadzirirwo

Fomu reChigadzirwa	ASTM Standard	ASME Standard	AMS Standard
Pombi/Chubhu Isina Musono	ASTM B165	ASME SB-165	—
Welded Pipe	ASTM B725, ASTM B730	ASME SB-725, SB-730	—
Bhawa/Tsvimbo	ASTM B164	ASME SB-164	AMS 4675
Ndiro/Pepa/Chidimbu	ASTM B127	ASME SB-127	—
Zvekushongedza	ASTM B564	ASME SB-564	AMS 4675
Zvishandiso	ASTM B366	ASME SB-366	—
Waya	ASTM B164	ASME SB-164	AMS 4730
Kusarudzwa kweUNS	N04400
Nhamba yeWerkstoff	2.4360 / 2.4361
Kusarudzwa kweDIN	NiCu30Fe
Yakaenzana neChinese	NS111

Mibvunzo Inowanzo bvunzwa

Mubvunzo: Sei Monel 400 iriyo inonyanya kufarirwa pakushandiswa mumvura yegungwa?

A: Kusagona kweMonel 400 kurwisa gomba, ngura, uye ngura dzinoputika mumvura yegungwa zvinoita kuti ive chinhu chinosarudzwa pakushandisa mapaipi emugungwa, mapombi, mapropeller shafts, uye michina yepuratifomu yekunze kwegungwa. Kusiyana ne316L kana dzimwe simbi dzisina ngura, Monel 400 inoramba ichidzivirira ngura kwemakumi emakore ichisangana nemvura yegungwa isina kuora.

Mubvunzo: Musiyano uripo pakati peMonel 400 neInconel 625 ndeupi?

A: Monel 400 imhando yenickel-copper alloy yakagadzirirwa kudzivirira mvura yegungwa uye HF acid. Inconel 625 imhando yenickel-chromium-molybdenum ine simba rekudzivirira makomba uye simba rekupisa zvakanyanya. Sarudza Monel 400 yemvura yegungwa uye yekuderedza acid; sarudza Inconel 625 yenzvimbo dzinoita kuti ioxidize uye mashandisirwo ekupisa kwakanyanya.

Mubvunzo: Monel 400 inonamirwa nyore nyore here?

A: Ehe. Monel 400 inogona kusungirirwa uchishandisa TIG, MIG, resistance welding, nedzimwe nzira dzakajairwa. Kufananidza filler metal AWS A5.14 ERNiCu-7 kunokurudzirwa. Hapana kudziya kunodiwa, uye kurapwa kwekupisa mushure mekusungirirwa hakudiwi pazvishandiso zvakawanda.

Mubvunzo: Ndeipi tembiricha yepamusoro yebasa reMonel 400?

A: Kushandiswa kwechitubu: kusvika 260°C (500°F). Kushandiswa kwakajairika: kusvika 500°F ine resistance ye oxidation. Monel 400 inochengetedza hunhu hwakanaka hwemakanika kubva pakupisa kwe cryogenic (-184°C) kusvika 260°C.

Mubvunzo: Chii chinonzi Monel 400 muchiChinese chakafanana neMonel 400?

A: Giredhi rakaenzana nerechiChinese iNS111 (耐蚀合金). Rinowanzo taurwawo nezita rayo reUNS rekuti N04400 uye nhamba yeWerkstoff 2.4360.

Mubvunzo: Ndeapi mafomu ezvigadzirwa anowanikwa paMonel 400?

A: Womic Steel inopa Monel 400 mupombi isina musono, pombi yakasungirirwa, simbi yakaganhurirwa, ndiro yesimbi, coil yesimbi, strip, flanges, fittings yepombi, forgings, waya, springs, uye mavharuvhu. Tsanangudzo yakazara yezvigadzirwa uye saizi dzakanyorwa muchikamu chekuwanikwa kwechigadzirwa.

Mubvunzo: Monel 400 yakakodzera kushandiswa pakubika doro zvisina kunaka here?

A: Ehe. Monel 400 inokodzera NACE MR0175 / ISO 15156 yekushandiswa kwemafuta negesi, ichiramba kutsemuka kwesulfide uye kutsemuka kunokonzerwa nehydrogen munzvimbo dzine H₂S.

Bata Womic Steel

Webhusaiti: www.womicsteel.com

E-mail: sales@womicsteel.com

Nhare / WhatsApp / WeChat:

Victor: +86 15575100681

Jack: +86 18390957568

Womic Steel – Mubatsiri wako wakavimbika weMonel 400 (UNS N04400) pombi isina musono, pombi yakasungirirwa, simbi bar, simbi plate, simbi coil, flanges, fittings, forgings, springs, uye mavalvu ekugadzira zvegungwa, makemikari, mafuta negasi sour service, uye mashandisirwo emuchadenga pasi rese. Kutevedza kwakazara, chitupa chesangano rekupatsanura, NACE MR0175 compliance, uye EN 10204 Type 3.1/3.2 magwaro aripo.